Handian Softgel OEM/ODM Manufacturing Services
Handian provides softgel OEM/ODM manufacturing services for supplement brands. Our capabilities cover traditional gelatin softgels, plant-based softgels, and chewable softgels.
We assess the compatibility between fill ingredients and shell materials based on each product’s formulation. We also consider capsule weight, die specifications, and manufacturing requirements. Our services cover formulation development, sampling, bulk production, and packaging.
For projects requiring specific dosage forms, shapes, or appearances, our team can assess manufacturing feasibility based on our equipment and R&D capabilities.
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Softgel Types We Manufacture
We offer a range of softgel manufacturing and customization services based on your formulation, shell material, and intended method of consumption, helping brands develop products that meet their specific needs.
Gelatin Softgels
Manufactured using established gelatin softgel production processes, these softgels are suitable for fish oil, fat-soluble vitamins, and various oil-based formulations. We offer customization options for shell color, shape, size, and packaging to meet different brand requirements.
Plant-Based Softgels
Made with plant-derived modified starch shells instead of animal-based gelatin, these softgels are suitable for brands looking to develop plant-based products. Different sizes and appearance options are available depending on formulation requirements.
Chewable Softgels
Designed to be chewed rather than swallowed whole, these softgels focus on shell softness, texture, and flavor. Selected formulations can also be developed with plant-based shells, giving brands more options for product development.
Softgel Manufacturing Customization Options
In the process of customizing softgel capsules, we provide customers with a variety of options to meet different market needs and consumer preferences.
Shell Color & Appearance
We can customize the capsule shell’s color, transparency, and appearance to meet specific product requirements. Exact specifications depend on the shell materials and formulation you choose.
Shape & Fill Weight
We offer a wide range of standard and custom shapes. The fill weight is determined based on factors such as mold specifications and the characteristics of the fill material. This ensures optimal dosing precision and capsule stability.
Dosage Form & Flavor
We support the development of both swallowable and chewable soft capsules. We can tailor flavors and sensory profiles (mouthfeel) to align with your product positioning and formulation needs.
Softgel Shapes & Fill Weights
Oval
500 mg
(Two-Station Die);
250–800 mg
(Three-Station Die)
Oval Fish
250–350 mg
(Two-Station Die)
Round
100–400 mg
(Two-Station Die)
Tube Fish
250–1000 mg (Two-Station Die)
Rocket
300–500 mg
(Two-Station Die)
Heart
500 mg
(Two-Station Die)
Heart-Shaped Fish
1000 mg
(Three-Station Die)
Peanut
1200 mg
(Three-Station Die)
Gourd
200 mg
(Three-Station Die)
Oblong
700–1200 mg
(Three-Station Die)
Why Choose Softgels for Supplements?
Softgels are a delivery format for certain oil-based, liquid and suspension formulations.
Oil-Based Fills
Suitable for oils and other liquid or semi-solid formulations.
Taste & Odor Containment
Sealed shells allow containment of undesirable tastes and odors of the encapsulated material.
Consistent Fill
Controls encapsulation for target fill weights and specifications.
Flexible Design
Different shell materials, different capsule sizes, shapes, and appearances.
Developing a Softgel Product?
Tell us about your target ingredients, shell type, capsule specifications, and packaging needs. We’ll help you explore the right formulation and manufacturing options.
Why choose Handian as your softgel contract manufacturer?
Softgel Production Capacity & Manufacturing Technology
Handian currently operates 2 automated softgel production lines, manufacturing traditional gelatin softgels, plant-based softgels, and chewable softgels. Our expansion plan includes a total of 5 automated production lines, with a designed annual capacity of 2.5 billion softgels once all lines are completed.
Based on equipment design specifications, each production line has an estimated daily capacity of 1–3 million gelatin softgels or 500,000–2 million plant-based softgels. Actual output varies depending on shell materials, formulations, capsule weight, and product specifications.
Our facility is equipped with fully automatic high-speed servo softgel encapsulation machines and double-layer intelligent tumble dryers. The automated production process covers raw material preparation, gel preparation, encapsulation, drying, packaging, and quality inspection.
Production settings are adjusted to suit different shell materials and fill formulations. Key controls include gel temperature, fill uniformity, encapsulation parameters, and drying conditions to maintain consistent production and product specifications.
With automated equipment, process management, and quality testing, Handian supports supplement brands throughout formulation development, sampling, bulk production, and packaging.
Softgel Manufacturing Process
Step 1
Shell and Fill Preparation
- Shell Preparation
For gelatin and plant-based softgels, shell ingredients are combined with purified water, heated, and mixed in a gel melting tank to produce a uniform gel mass.
- Fill Preparation
Oil-based or suspension fills are weighed, mixed, and homogenized based on the product formulation.
Step 2
Softgel Encapsulation
- Rotary Die Encapsulation
The prepared gel mass is formed into two gel ribbons, with the fill introduced between them. The rotary die machine forms, seals, and cuts the softgels.
- Process Parameter Control
Gel temperature, viscosity, ribbon thickness, and other process settings are adjusted to suit the shell material, fill weight, and die specifications.
Step 3
Drying and Packaging
- Controlled Drying
The softgels first undergo tumble drying, followed by further drying under controlled temperature and humidity conditions. Moisture is gradually removed until the shells reach the required moisture content.
- Inspection and Packaging
Post-drying, softgels undergo visual checks and batch testing prior to final packaging.
Softgel Quality Assurance & Process Control
Handian maintains quality control throughout the softgel manufacturing process, from raw material inspection and in-process controls to finished product testing. Each stage follows the product formulation, quality specifications, and applicable requirements. Production records and batch management help ensure product traceability.
For softgel manufacturing, we focus on key quality factors such as shell-fill compatibility, capsule appearance, seal integrity, fill weight, and drying conditions. Through process monitoring and batch testing, we work to maintain consistent product quality.
Softgel Formulation R&D & Product Development
Handian’s R&D team supports softgel formulation development and sample production based on each customer’s product goals and formulation requirements. Our work covers shell material selection, shell-fill compatibility, capsule shape customization, and texture and flavor development for chewable softgels.
For plant-based softgels, we focus on shell forming properties, stability, and compatibility with fill ingredients. For chewable softgels, we also consider shell texture, flavor, and the overall chewing experience.
We work with various oils, fat-soluble nutrients, and suitable suspension-based fills. Our team evaluates formulation compatibility and manufacturing feasibility to help customers choose the right approach for their softgel products.
Choose the Right Packaging for Softgels
Packaging is more than just a product’s outer layer. It conveys customers’ expectations and trust in your product. Good packaging grabs consumers’ attention. It also helps them decide to buy and boosts their confidence. We provide various packaging options for your softgel. They will be safe and stand out in the market.
- Bottles
- Blister Packs
- Bulk Packaging
- Custom Labeling and Retail Packaging
Explore Our Private Label Softgels
FAQ About softgel manufacturing
What types of softgels can you manufacture?
We manufacture gelatin, plant-based, and chewable softgels. We offer different shell materials, fill formulations, sizes, shapes, and colors.
What is the difference between gelatin and plant-based softgels?
Our gelatin softgels typically use bone-derived gelatin, while our plant-based softgels use tapioca starch. Other shell materials can be used for special requirements.
What ingredients are suitable for softgel encapsulation?
Softgels are suitable for oils and fat-soluble ingredients such as fish oil, krill oil, MCT oil, vitamin D3, and astaxanthin. Certain vitamins, minerals, and plant extracts can also be encapsulated in suspension form.
What is the minimum order quantity for softgels?
Our typical MOQ is 100,000 to 300,000 softgels. The exact quantity depends on the formula, softgel size, and packaging.
Are samples available?
Yes, we offer samples of existing softgel formulas and custom formulations. Send us your product requirements, and our R&D team will confirm the sampling arrangements.
What is the production cycle for softgels?
Softgel production lead time is generally 4–8 weeks. The actual timeline may vary based on the formula, raw material availability, and production schedule.
What packaging options are available for softgels?
We offer bottled softgels in packs of 60, 90, 120, or 180 softgels. You can choose the bottle, label, and outer box. Contact us if you need a different packaging format.
Do you offer ready-to-produce softgel formulas?
Yes. We have existing formulas for fish oil, fat-soluble vitamins, and other supplements. You can use one of these formulas as is or ask about changes to the formula, capsule size, or packaging.